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PCM500 Series Portable Cleanliness Monitor – Fast ISO 4406 Fluid Contamination Analysis
Description
The Pall PCM 500 Series Portable Cleanliness Monitor is a portable fluid analysis device designed to measure contamination levels in a wide range of industrial fluids. Using proven mesh blockage technology, it provides reliable 3-part ISO 4406 cleanliness codes for accurate fluid condition assessment across multiple operating environments.
The PCM500 is designed to deliver consistent results across different fluid types, helping maintenance teams quickly assess fluid cleanliness and take appropriate action when required.
Fluid Cleanliness Monitoring Capability
The PCM 500 is designed to monitor contamination levels in:
- Mineral oils
- Synthetic fluids
- Water-based fluids
- Industrial and hydraulic systems
Results are not affected by the presence of:
- Water
- Air
- Dark or opaque fluids
This allows consistent monitoring across a wide range of real-world operating conditions.
Fast and Reliable Contamination Analysis
The Pall PCM500 Cleanliness Monitor provides 3-part* ISO 4406 cleanliness code results in under 6 minutes, enabling fast decision-making for maintenance and system protection.
This allows users to:
- Identify abnormal contamination levels quickly.
- Take preventative action before system failure occurs.
- Support condition-based maintenance strategies.
- Improve confidence during new system commissioning and “pass-off” testing.
Portable and Flexible Operation
The PCM500 Portable Cleanliness Monitor can be used as:
- A portable fluid analysis tool for routine condition monitoring.
- A permanently installed monitoring system for critical applications, including test facilities.
This flexibility allows it to be used across multiple operational environments.
PCM500 Cleanliness Monitor Features:
- Proven mesh blockage technology provides accurate 3-part* ISO 4406, AS 4059 Table 1 (NAS 1638) or AS 4059 Table 2 cleanliness codes
- Self-cleaning procedure between each test ensures the optimum accuracy of results
- Compact, robust, fully self-contained portable design (fluid sampling pump included)
- Simple to use, colour touchscreen interface
- Long battery life for extended operation in remote locations
- Measurement of fluid cleanliness, temperature, viscosity, and optional water content.
* 3 part code measured at 4 µm, 6 µm and 14 µm (c) per ISO 16889.
Performance Specifications:
| Power supply: | 90-260 VAC or integral 12 VDC Lithium Ion battery |
| Battery life: | Typically 35 samples |
| Temperature: | 10°C to 80°C (50°F to 176°F) |
| Range: | (dependent on fluid type) |
| Compatibility: | Water glycols, aqueous solutions. Petroleum and synthetic oils (hydraulic lubricating, dielectric, etc.) fuels, industrial phosphate esters. |
| Seals: | Fluorocarbon |
| Operating viscosity: | 1.5 to 450 cSt (30 to 2,200 SUS) |
| Pressure: | 0 to 315 bar (4568 psi) max |
| Monitoring Range: | ISO 4406: <11/9/7 to 23/21/17 SAE AS 4059 Table 1 Class 1 to 12 (derived from NAS 1638) SAE AS 4059 Table 2 >4 µm 1A to 12A, >6 µm 1B to 12B >14 µm 1C to 12C |
| Water in Oil % RH: | ± 2% at 5 to 95% RH (PCM500W) |
| Accuracy: | ± 1/2 ISO 4406 Code |
| Communication Ports: | 3 x USB’s (Data Acquisition, PC Setup, Printer), Ethernet and RS232C (PLC Control) |
| Enclosure: | IP 65 (NEMA 4) |
| Weight: | 11 kg (24 lb) |
| Dimensions: | 400 x 260 x 250 mm (15.8 x 10.2 x 10 inches) |
Applications of the PCM500 Cleanliness Monitor
The PCM500 is suitable for monitoring fluid cleanliness in:
- Component wash fluids
- Cutting fluids
- Aqueous solutions
- Coolants
- Water glycol systems
- Mineral and synthetic oils
- Lubricants
- Fuels
Product Training
We also offer filtration training sessions to help teams better understand filtration performance, contamination control, and how to achieve optimal system cleanliness in real-world applications. Click here to view the training course.
Frequently Asked Questions about the PCM500 Portable Cleanliness Monitor:
What does the PCM500 measure?
The PCM500 measures fluid cleanliness using ISO 4406 3-part codes, and can also measure temperature, viscosity, and optional water content depending on configuration.
What fluids can the PCM500 be used on?
The PCM500 Cleanliness Monitor can be used on a wide range of fluids including mineral oils, synthetic oils, water-based fluids, hydraulic and lubrication fluids, fuels, coolants, cutting fluids, and industrial phosphate esters.
How quickly does the PCM500 Cleanliness Monitor provide results?
The PCM500 provides ISO 4406 cleanliness code results in under 6 minutes, allowing fast assessment of fluid contamination levels and timely maintenance decisions.
Request a Quotation
Contact FloSolve for pricing, technical support, or assistance selecting the correct fluid cleanliness monitoring solution. FloSolve is an authorised Pall Corporation distributor.
