AN ELECTRIC ALTERNATIVE TO PNEUMATIC PUMPS
- No air supply needed
- Consistent flow rate regardless of back pressure
- Higher long-term Return on Investment
- Increased torque up to 15 times more
Dyna-Star XT Electric Lubrication Pump – Innovative Grease Pump for Mining and Industrial Applications
Description
The Dyna-Star XT Electric Lubrication Pump is a high-pressure electric lubrication pump designed for heavy-duty mining and industrial lubrication systems.
Powered by advanced XT Motor technology, the Dyna-Star XT delivers consistent lubrication performance without the operational challenges commonly associated with pneumatic pumps. By eliminating the need for compressed air, the system supports improved efficiency, reduced maintenance, and more reliable lubrication delivery in demanding operating environments.
Designed as a drop-in upgrade for existing pneumatic systems, the Dyna-Star XT Electric Lubrication Pump helps operations improve uptime, optimise lubrication performance, and reduce long-term operating costs.
What Is the Dyna-Star XT Electric Lubrication Pump?
The Dyna-Star XT is an electrically driven lubrication pump engineered for automatic grease and lubrication systems used on mining equipment, industrial machinery, and heavy-duty mobile equipment.
Unlike traditional pneumatic lubrication pumps that rely on compressed air systems, the Dyna-Star XT uses electric motor technology to deliver consistent high-pressure lubrication performance while reducing issues related to air supply quality, icing, and inconsistent pump output.
The system is designed to support continuous lubrication in applications where reliability, consistent flow, and reduced maintenance are important operational requirements.
Key Benefits of the Dyna-Star XT Lubrication Pump
Electric Drive Eliminates Air Supply Challenges
The electric drive system removes the need for compressed air infrastructure, eliminating common pneumatic pump issues such as:
- Dirty air contamination
- Air icing
- Pressure inconsistency
- Moisture-related performance issues
This supports more reliable lubrication system operation and reduces dependency on plant air systems.
Consistent Lubrication Output
The Dyna-Star XT maintains a consistent flow rate regardless of back pressure conditions within the lubrication system.
This helps ensure:
- Stable grease delivery
- Reliable lubrication performance
- Improved system consistency under varying operating conditions
XT Motor Technology for Increased Performance
The XT Motor technology is engineered with:
- Up to 15 times more torque than conventional electric motors
- Up to 8 times more magnets compared to traditional designs
This allows the pump to operate efficiently at lower running speeds while maintaining high-performance lubrication capability.
Reduced Wear and Extended Motor Life
Lower operating speeds help reduce wear on internal components, supporting:
- Extended service life
- Reduced maintenance requirements
- Improved long-term equipment reliability
Quieter Lubrication System Operation
Compared to pneumatic systems, the Dyna-Star XT Electric Lubrication Pump operates with lower noise levels, helping create a more comfortable working environment for maintenance and operations personnel.
Improved Long-Term Return on Investment
The Dyna-Star XT is designed for easier repair and maintenance compared to many pneumatic pumps in the same class.
This supports:
- Reduced maintenance downtime
- Lower repair complexity
- Improved long-term operating value
Drop-In Upgrade for Existing Pneumatic Systems
The Dyna-Star XT is designed as a seamless replacement for pneumatic lubrication pumps currently used in industrial lubrication systems.
This allows operations to transition to electric lubrication technology without requiring complete system redesigns.
Applications can benefit from:
- Improved lubrication consistency
- Reduced compressed air dependency
- Increased system efficiency
- Simplified maintenance requirements
Applications for the Dyna-Star XT
The Dyna-Star XT Electric Lubrication Pump is suitable for:
- Mining equipment lubrication systems
- Industrial grease systems
- Heavy-duty mobile equipment
- Automated lubrication systems
- Manufacturing and processing facilities
It is commonly used in applications where consistent high-pressure lubrication is required to support equipment reliability and uptime.
| PERFORMANCE SPECIFICTIONS | |
| Stoke length | 4.75 in (121 mm) |
| Operating Temperature | -10°C to 40°C |
| Control Options | PLC or GLC 4400 AC (Part #24B596 series “K” or later) |
| Max Working Pressure | 7,000 psi (48.3 MPa, 483 bar) |
| Pump Output | 2.1 in3 (34.4 cm3 ) / per cycle |
| Max Cycle Rate | 30 cycles per minute |
| Pump Outlet | 3/4 in NPT |
| Protection Grade | IP66, Type 4X |
| Electrical Ratings | 100-120 V, Single Phase, 50/60 Hz, 12 A |
| Instruction Manual | X021555 |
Why Choose the Dyna-Star XT Electric Lubrication Pump?
The Dyna-Star XT is designed to improve lubrication system reliability while reducing many of the operational limitations associated with pneumatic lubrication pumps.
Key advantages include:
- Electric drive technology
- Consistent high-pressure lubrication output
- Reduced maintenance requirements
- Lower system noise levels
- Simplified repairability
- Improved operational efficiency
These features make the Dyna-Star XT Electric Lubrication Pump suitable for demanding mining and industrial lubrication applications where equipment uptime and lubrication consistency are critical.
Request a Quote or Technical Support
Contact FloSolve for technical support, pricing, or assistance selecting the correct Dyna-Star XT electric lubrication pump configuration for your application.
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